High-Flow, High-Pressure Filtration

High-Flow, High-Pressure Filtration

In large industrial bases, mining sites, or regional water supply networks, water treatment challenges often come down to two critical factors: sufficient processing capacity and adequate pressure resistance. When thousands of spray nozzles must operate simultaneously, when cooling water must travel through kilometers of piping, and when system reliability cannot be compromised, you need more than just a filter—you need a robust workhorse capable of handling main-line purification.

The JSYL-QDX-ZD-DN150 automatic clean water filter, introduced by Anyang Zhenjun Electric, is designed to meet these demanding requirements. As the flagship model in its automatic filter series, it combines a massive flow rate of 2000 liters per minute with an impressive pressure rating of 10.0 MPa, providing dependable purification for large-scale industrial water systems.

Positioned as a Main-Line Filter for Heavy-Duty Applications

From the outset, the JSYL-QDX-ZD-DN150 was engineered as a core water treatment device for large industrial environments. It is not intended for branch or end-of-line filtration but is installed directly on the main water supply pipeline to deliver baseline water quality across the entire system. The product’s key specifications include:

  • Model: JSYL-QDX-ZD-DN150 (dual inlet and dual outlet)
  • Flow rate: 2000 L/min (approximately 120 m³/h)
  • Working pressure: 1.6–10.0 MPa (suitable for high-pressure networks)
  • Filter element: 316L stainless steel wire mesh or sintered mesh (pressure-resistant, corrosion-resistant)
  • Body material: Carbon steel or stainless steel (flexible selection based on operating conditions)
  • Control mode: Fully automatic intelligent control (differential pressure or time-based)

High flow, high pressure, and corrosion resistance—these three keywords define the capability boundaries of this product.

Core Features Designed for Demanding Large-Scale Scenarios

1. Ultra-high flow with low resistance
The 2000 L/min processing capacity easily handles main-line flow demands in large mining systems for full-site spraying, large power plant circulating cooling water, or regional water supply. The dual-inlet and dual-outlet DN150 design ensures high flow while minimizing pressure loss, maintaining stable pressure at downstream points.

2. 10.0 MPa ultra-high pressure rating
Industrial high-pressure water systems—such as deep mine water supply or high-rise building booster systems—often exceed the pressure limits of ordinary filters. This product raises the working pressure ceiling to 10.0 MPa, allowing direct installation in high-pressure main pipelines without additional pressure-reducing or bypass arrangements, simplifying configuration and reducing potential failure points.

3. 316L stainless steel filter element for complex water quality
To handle salts, chlorides, or other corrosive agents commonly found in industrial water, the core filter element is upgraded to 316L stainless steel wire mesh or sintered mesh. Compared to standard 304 stainless steel, this material offers superior resistance to pitting and crevice corrosion, ensuring long-term filtration precision and structural strength in harsh water conditions.

4. Online backwashing for continuous operation
The filter employs a “multi-element sequential online backwashing” technology. During the backwash process, the system does not need to be shut down and continues to deliver normal output. The intelligent controller automatically initiates backwashing based on differential pressure or preset time intervals, requiring no manual intervention—ideal for critical processes that require 24/7 water supply and cannot tolerate downtime.

5. Robust construction for extended service life
The body material is selected between carbon steel and stainless steel based on water quality, and the structural design undergoes strength verification to withstand long-term impact and vibration from high-pressure water flow. Combined with the high-wear-resistance sintered mesh filter element, the entire unit is designed for a long service life, reducing replacement and maintenance costs over its lifetime.

Typical Application Scenarios

Thanks to its powerful processing capacity and high pressure rating, this filter station plays a vital main-line filtration role in the following large industrial settings:

  • Large-scale mine water supply systems: In coal or metal mines, underground production water is typically pressurized by high-pressure pump sets and delivered via main pipelines to mining, transport, and processing areas. This filter can be installed at the underground water sump outlet or on the main line of the surface water station to remove coal dust, rock particles, and other solids, protecting downstream nozzles, valves, and equipment.
  • Large-scale industrial circulating cooling water: For power, chemical, and steel industries, where water volumes are large and operating pressures are high, this filter serves as main-line bypass filtration or supply main filtration for cooling water. It effectively reduces overall system turbidity, minimizing fouling and scaling in heat exchangers, condensers, and cooling tower fill.
  • Regional water supply and high-pressure networks: After booster pump stations serving high-rise clusters, large industrial parks, or industrial ports, main-line filters are typically installed to remove rust, welding slag, and other impurities from pipelines. The high-pressure capability of this product makes it perfectly suited for such applications.

Value: Establishing a Reliable First Line of Defense for Large-Scale Industrial Water Supply

Choosing the JSYL-QDX-ZD-DN150 means establishing a dependable main-line purification barrier for your entire industrial water system:

  • Source control, global benefit: One filtration step protects the entire water distribution network and all downstream equipment and endpoints.
  • Enhanced system stability: Reduces nozzle clogging, valve sticking, and equipment wear caused by water quality issues, significantly lowering unplanned downtime risks.
  • Optimized maintenance costs: Centralized filtration reduces the maintenance workload of dispersed filters throughout the system, making management more efficient.

Conclusion

The JSYL-QDX-ZD-DN150 automatic clean water filter is a main-line grade water treatment device specifically designed for high-flow, high-pressure industrial water supply systems. With its 2000 L/min flow capacity, 10.0 MPa pressure rating, and 316L stainless steel filter element’s excellent corrosion resistance, it provides solid and reliable purification assurance for large mining enterprises, regional water supply networks, and heavy industries. When your water system needs a capable workhorse to handle the main line, this filter proves to be a trustworthy partner.

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Anyang Zhenjun sources performance-driven equipment designed to slash operational costs and elevate output. We focus on technologies that offer high energy efficiency and minimal resource depletion, helping you achieve operational excellence without compromising on quality.

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